Part of the OpX Platform

See Problems. React Faster. Deliver Plan.

A simple Andon and Takt Time system for manual assembly and production lines, using phones, local dashboards and real-time line visibility.

Intelligence5S AuditsAndon & Takt TimeKaizen
Start with one lineSee how it works

Know why the line is not delivering.

OpX Andon shows plan vs. actual, takt adherence, active calls, przestoje reasons and Pareto of recurring problems — without a complex MES implementation.

TAKTLine rhythm
PLANVs. actual
LIVECalls & stops
PARETOTop losses

The shopfloor visibility problem

Manual assembly lines often miss plan before leaders understand what the line was waiting for.

Late information

Problems are known by operators first, but managers often see them after the shift.

No simple history

Stops, shortages and quality issues are discussed verbally instead of becoming structured improvement data.

How it works

Pair devices. Press buttons. See the line.

Admin configures lines and stations. Phones become station terminals. LCD dashboards show takt, output and active problems in real time.

ConfigureCreate lines, stations, shifts, planned quantity and takt time.
PairAssign WiFi phones or tablets to stations as simple Andon terminals.
ReactOperators call engineer, material support, quality or maintenance with one tap.
ReportWeekly reports show przestoje, waiting reasons, response times and Pareto of losses.

Business value

From escalation to improvement data.

Takt controlKnow if the line is ahead, on takt or behind plan.
Plan vs. ActualShow planned quantity against actual output on a line dashboard.
Waiting reasonsTrack what the line waited for, how often and how long.
Weekly reportsGive supervisors period summaries, top losses and recurring issues.

Optional Integration Hub: OpX can be connected with existing ERP, SAP, MES or local reporting systems through CSV/XLSX exports, REST API, webhooks or dedicated integration projects.

Simple deployment

No complex MES required to start.

Station

Operator presses Brak materiału.

Outcome

LCD shows active call and timer immediately.

Leader

Lider sees line status, output and open problems.

Outcome

Faster reaction before the shift result is lost.

Menedżer

Weekly report summarizes przestoje and Pareto.

Outcome

Data supports zarządzanie dzienne and improvement priorities.

Make line problems visible in real time.

Start with phones and one screen. Build structured loss data before investing in complex systems.

Start with one line